Easy Way To Cut Aluminum Sheet

Tired of getting fingers cut on sheet metal while using tin snips.

Easy way to cut aluminum sheet. Easy ways to cut sheet metal panels. Use a pair of snips if you want to avoid power tools altogether and are working with thinner more flexible metal or need to make curved cuts. If the motor housing on your saw is open and could collect metal chips tape a piece of cloth over the openings to protect the motor windings and bearings while you cut the aluminum. If you re cutting a line in a sheet of aluminum you can skip the vice and cut your way down the sheet on a flat surface.

Use wood as a backing piece to help push the chisel through the metal and prevent the chisel s tip from wearing. Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer.

The easiest methods for cutting sheet metal panels are not necessarily the simplest. Auto hobbyists and handypersons sometimes have the need to cut aluminum sheeting and don t always have the luxury of going to a metalworking shop to take care of it. Check out this video. Use a circular saw to make long straight cuts in thicker sheets of metal.

This weakens the aluminium and creates a fracture line. How to cut thin aluminum. There are several ways to cut corrugated metal. With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.